{"id":11355,"date":"2023-06-06T14:59:10","date_gmt":"2023-06-06T12:59:10","guid":{"rendered":"https:\/\/www.synchup.nl\/?p=11355"},"modified":"2023-06-06T15:04:42","modified_gmt":"2023-06-06T13:04:42","slug":"background-story-vanderlande-set-to-test-recycling-solution-thanks-to-synchup","status":"publish","type":"post","link":"https:\/\/www.synchup.nl\/en\/background-story-vanderlande-set-to-test-recycling-solution-thanks-to-synchup\/","title":{"rendered":"Background story | Vanderlande set to test recycling solution thanks to SynchUp!"},"content":{"rendered":"

\u201cWithout SynchUp!, we would probably not have found a mechanical solution.\u201d<\/span><\/em><\/h3>\n

Veghel-based Vanderlande had long been looking for a way to recycle worn conveyor belts. Now it has found a solution thanks to the SynchUp! Development Programme. “Scouting companies that had a potential solution was crucial,” according to Vanderlande\u2019s David Duque.<\/strong><\/p>\n

Vanderlande is a leading global partner for future-proof logistics process automation in the warehousing, airport and parcel sectors. This includes baggage handling systems for airports, which use conveyor belts made of polyester and PVC. David Duque: \u201cOur aim is to recycle end-of-life conveyor belts instead of disposing of them. However, this is easier said than done, because the two main components are bonded and contain additives that are difficult to separate.”<\/p>\n

The SynchUp! programme<\/strong>
\nMore than a year ago, Vanderlande reached out to SynchUp!, REWIN West-Brabant’s programme for driving and accelerating innovation and business. The programme turns innovation issues that large companies face into so-called challenges, for which SMEs and startups can sign up. After creating a shortlist and meeting the teams behind the proposals, the challenger picks the best proposal. Challenge manager Freek van den Heuvel: \u201cThe SynchUp! team and scouts provide close guidance to maximise the chance that companies find a suitable match. Through our innovation vouchers, we also provide financial support to enable the challenge partners to start a pilot and develop solutions with real-world applications.\u201d For this challenge, the SynchUp! team collaborated with the province of North Brabant, the Brabant Development Agency (BOM) and the Ministry of Economic Affairs.<\/p>\n

Scouting the right company<\/strong>
\nThe SynchUp! and Vanderlande teams first joined forces to arrive at a crystal clear problem definition. Then it was up to the scouting team led by Jan Westra of the Brabant Development Agency to find a company with the right solution. In their international scouting efforts, they worked with PNO consultants. The team reached out to 85 companies with the request so submit a pitch, which 8 companies ended up doing. After thoroughly analysing the proposals, Vinylrecycling.com of Lelystad was found to have the best solution. Jelle van der Werff of Vinylrecycling.com was elated by Vanderlande\u2019s request. \u201cIt is not unusual for us to receive requests, but I have to admit that we are relatively new to PVC conveyor belts. We think we have the solution and look forward to testing it in a pilot later this year. We shred the material first, then grind it and then process it to separate it. The final step is where we add our \u2018secret sauce\u2019. We\u2019re confident that it will work, but the quality of the residual material is the main unknown at this point. Still, the quality is a crucial factor for the business case.\u201d Van den Heuvel: \u201cThe ultimate goal is to reuse the materials to produce new conveyor belts and create a closed loop.\u201d<\/p>\n

More volume needed<\/strong>
\nJan Westra (Brabant Development Agency) guided Vanderlande and Vinylrecycling.com in the process and in drawing up the innovation contract: \u201cMy conversations with Jelle quickly revealed that Vinylrecycling.com would be able to recycle all Vanderlande belts worldwide in just a few days\u2019 time. In other words: there was too little volume.\u201d To increase volume, Westra reached out to Hanover-based Forbo Siegling, which manufactures many of Vanderlande’s conveyor belts. Westra: “Forbo also supplies other companies, of course, and could therefore significantly increase the volume available to Vinylrecycling.com.” Stefan Reusen of Forbo Siegling: \u201cWe feel responsible for our products and have multiple research programmes focusing on recycling. On top of that, we are also committed to using more sustainable or recycled materials at the front end of the manufacturing process. Yet, we face the same problem as Vanderlande: conveyor belts made of PVC and polyester are hard to recycle. Vinylrecycling.com\u2019s solution is incredibly innovative, so we are delighted to be able to participate in the upcoming pilot.\u201d<\/p>\n

Innovation agreement<\/strong>
\nTalks between Vanderlande, Forbo Siegling, and Vinylrecycling.com led to an innovation agreement, with Vanderlande committing to supplying 2.5 tonnes of worn conveyor belts, while Forbo Siegling\u2019s own production site will also supply 2.5 tonnes of conveyor belts. Westra: \u201cIn the pilot, Vinylrecycling.com will test whether it is capable of separating the belts properly, as well as measuring the quality of the PVC and polyester recyclate. After all, the quality of the material determines its potential applications.\u201d Forbo Siegling may want to use the recycled materials to produce new conveyor belts, but that will depend on the quality, Reusen concludes.<\/p>\n

Innovation voucher<\/strong>
\nIn late May, Vinylrecycling.com was awarded a \u20ac 10,000 innovation voucher for the pilot by the SynchUp! programme. With the total cost of the pilot being just shy of \u20ac30,000, the voucher is a particularly valuable contribution. Van der Werff: \u201cWe opted for smaller scale testing to keep the costs down, but you still have to free up production slots and clean machines, which eats into your profits. And that\u2019s before you add the costs of having the recyclate analysed by a third-party laboratory. All in all, we\u2019re very grateful to SynchUp! for the financial contribution.\u201d<\/p>\n

Healthy business case<\/strong>
\nDuque: \u201cIf the pilot proves successful, we can start working on the follow-up. Can we come up with a healthy business case? Could and should Vinylrecycling.com develop a new recycling line?\u201d Westra: \u201cThe quality of the polyester recyclate and its potential applications are still a big unknown. Besides, we still have to figure out how to set up the logistics of the belt return process and work out whether our plans are environmentally sound. Finally, none of this works if the business case does not check out.\u201d<\/p>\n

Regional and global impact<\/strong>
\nWestra: \u201cVanderlande initially thought that a chemical approach would most likely yield a suitable solution. Without SynchUp!, we would probably not have found a mechanical solution.\u201d Duque: \u201cWorking with a dedicated agency made all the difference. We do not specialise in scouting new partners and have little knowledge of the recycling industry.\u201d SynchUp! is fundamentally a Brabant-based programme. Westra: \u201cAdmittedly, Vinylrecycling and Forbo Siegling are not situated in SynchUp!\u2019s home region, but the world is bigger than Brabant. With these partners, we believe we can offer a successful solution to Brabant-based Vanderlande and strengthen its position. Ultimately, the impact of the solution will be regional, with the environmental impact even being felt on a global scale.\u201d<\/p>\n

Duque, in conclusion: \u201cThe collaboration with SynchUp! was as smooth as can be. Jan Westra and Freek van den Heuvel did much of the heavy lifting and introduced the various partners. The fact that we have come far enough to start testing is already incredibly valuable.\u201d<\/p>\n

Vanderlande\u2019s SynchUp! challenge was made possible by a financial contribution from the Province of North Brabant and the Ministry of Economic Affairs.<\/em><\/p>\n","protected":false},"excerpt":{"rendered":"

How did the challenge and eventually the collaboration with Vinylrecycling.com come about?<\/p>\n","protected":false},"author":60,"featured_media":11353,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6],"tags":[],"class_list":["post-11355","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-synchup"],"yoast_head":"\nBackground story | Vanderlande set to test recycling solution thanks to SynchUp! - SynchUp!<\/title>\n<meta name=\"description\" content=\"\u201cWithout SynchUp!, we would probably not have found a mechanical solution.\u201d\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.synchup.nl\/en\/background-story-vanderlande-set-to-test-recycling-solution-thanks-to-synchup\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Background story | Vanderlande set to test recycling solution thanks to SynchUp! 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